returnable packaging, in-line thermoforming, heavy gauge thermoforming

We Offer a Range of Processes to Suit Your Needs

Manufacturing ThermoFlex utilizes many different manufacturing processes
for our returnable packaging, OEM parts, material handling trays and other vacuum molded products. Our wide range of molding capability allows us the flexibility to offer the most cost effective solution to our clients.

ThermoFlex specializes in returnable packaging from thermoformed and vacuum molded processes, often combined with injection molded polyurethane or thermoplastic rubber inserts. We’ve added several injection molded presses transferred from our sister company in Michigan, PolyFlex Products, to increase insert production.

Manufacturing Processes:

  • Thermoforming/Vacuum
  • Cast Urethane Of Solid Elastomers
  • Foam Grade Urethane
  • Heavy Gauge Thermoforming
  • Injection Molding
  • Compression Molding (Rubber and Urethane)
  • Routing, Assemblies, Ultra Sonic Welding,
  • Mechanical Fastening, Plastic Fabrications
  • In-Line Thermoforming

Materials Processed: 

  • HDPE
  • HMWPE
  • ABS
  • HIPS
  • Polypropylene
  • Polycarbonates
  • Weatherable thermoplastics
  • Most recyclable thermoformable plastics
  • Urethanes
Injection MoldManufacturing ThermoformingManufacturing
Injection MoldThermoform MoldWooden Prototype Mold
Manufacturing Sheet StorageManufacturing
Manufacturing Sheet StorageThermoform Mold