ThermoFlex believes the most critical phase of any custom product is the design. Prior to any concept, our engineers will review the application and assist our clients with the development of a clear project scope.
We use the latest technology in 3D modeling software to provide solid model concepts that allow the ultimate visualization of the finished product thus eliminating unforeseeable design flaws.
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Prototyping
ThermoFlex develops rapid prototypes from a wide range of processes and materials. Once our concept is approved, clients may choose to have a prototype produced as a means of checking fit and function of the final product. Our prototype processes include:
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Manufacturing
ThermoFlex offers many different manufacturing processes and molding capabilities allowing us flexibility in providing the most cost effective solution to our clients.
Manufacturing Processes:
- Thermoforming/Vacuum Forming
- Cast Solid Elastomer Urethane
- Foamed Urethane
- Compression Molding (Rubber and Urethane)
- Thermoplastic Injection
- Routing, Assemblies, Ultra Sonic Welding, Hot Air Welding, Mechanical Fastening, Plastic Fabrications
Tooling:
- Wood, Epoxies, Cast and Machined Aluminum
- Short lead times